Vibration and Abrasion Resistance Tester for Automotive Wire-to-Wire

Standard 

• ISO 6722: Road vehicles – Flexible cables for wiring harnesses
• SAE J1128: Low-voltage primary cable for automotive applications
• LV 112: Volkswagen Group standard for vibration and abrasion resistance

Product Advantages

1. High-Precision Simulation
   • Replicates real-world vibration and friction conditions in engine compartments, door harnesses, and chassis systems.
2. Automated Safety Shutoff
   • Stops testing instantly upon insulation breach or conductor exposure, preventing sample damage and ensuring operator safety.
3. Modular Design
   • Interchangeable fixtures and weight sets accommodate diverse wire gauges (0.5–25 mm²) and insulation types (PVC, XLPE, silicone).
4. Long-Term Durability
   • Corrosion-resistant steel frame and precision-machined components withstand 1,000,000+ cycles in harsh environments.
5. User-Friendly Interface
   • Touchscreen HMI with preset protocols for global standards and exportable test reports (CSV/PDF).

Product Features

1. Vibration System
   • Frequency: 10 Hz (adjustable ±0.5 Hz)
   • Amplitude: 6.35 ± 0.25 mm (horizontal vibration)
   • Table Distance: 45 mm between vibrating and fixed platforms.
2. Wire Fixation
   • Static Support: Fixed table clamp with 280 mm width for secure anchoring.
   • Dynamic Support: Guide shaft (≥14× sample diameter) ensures friction-free motion for moving wires.
3. Abrasion Control
   • Friction Point: Mid-sample positioning (10% from one end) for accurate wear pattern replication.
   • Weight Options: 10N, 12.5N, 15N, and 20N loads simulate realistic installation stresses.
4. Testing Automation
   • Cycle Settings: 1–9,999 programmable cycles with auto-stop at completion or failure.
   • Real-Time Monitoring: Sensors track vibration consistency, force application, and insulation integrity.
5. Safety Features
   • Emergency stop button, overload protection, and anti-vibration mounts for operator and equipment safety.

Technical Parameters