Vibration and Abrasion Resistance Tester for Automotive Wire-to-Wire

Standard

ISO 6722: Road vehicles – Flexible cables for wiring harnesses

SAE J1128: Low-voltage primary cable for automotive applications

LV 112: Volkswagen Group standard for vibration and abrasion resistance

Product Advantages

High-Precision Simulation

Replicates real-world vibration and friction conditions in engine compartments, door harnesses, and chassis systems.

Automated Safety Shutoff

Stops testing instantly upon insulation breach or conductor exposure, preventing sample damage and ensuring operator safety.

Modular Design

Interchangeable fixtures and weight sets accommodate diverse wire gauges (0.5–25 mm²) and insulation types (PVC, XLPE, silicone).

Long-Term Durability

Corrosion-resistant steel frame and precision-machined components withstand 1.000.000+ cycles in harsh environments.

User-Friendly Interface

Touchscreen HMI with preset protocols for global standards and exportable test reports (CSV/PDF).

Product Features

Vibration System

Frequency: 10 Hz (adjustable ±0.5 Hz)

Amplitude: 6.35 ± 0.25 mm (horizontal vibration)

Table Distance: 45 mm between vibrating and fixed platforms.

Wire Fixation

Static Support: Fixed table clamp with 280 mm width for secure anchoring.

Dynamic Support: Guide shaft (≥14× sample diameter) ensures friction-free motion for moving wires.

Abrasion Control

Friction Point: Mid-sample positioning (10% from one end) for accurate wear pattern replication.

Weight Options: 10N, 12.5N, 15N, and 20N loads simulate realistic installation stresses.

Testing Automation

Cycle Settings: 1–9.999 programmable cycles with auto-stop at completion or failure.

Real-Time Monitoring: Sensors track vibration consistency, force application, and insulation integrity.

Safety Features

Emergency stop button, overload protection, and anti-vibration mounts for operator and equipment safety.

Technical Parameters