Large diameter blasting test machine

Standard

ASTM D1599: Compliant for short-time hydraulic failure testing of thermoplastic pipes under linear pressure ramp.

ISO 1167: Configurable for long-term hydrostatic pressure resistance testing (optional module).

Product Advantages

1. Unmatched Pressure Capacity

600 Bar Max. Operating Pressure: Tests ultra-high-pressure industrial pipelines (oil/gas, HDPE, composite).

Linear Pressure Ramping: Adjustable rates (0.1–10 Bar/sec) for precise failure point determination.

2. Industry-Leading Flow Rates

Modular Pump System: Deliver 250 L/min @ 100 Bar or 720 L/min @ 150 Bar via interchangeable heads.

Variable Frequency Drive (VFD): Optimizes energy use during low-demand tests.

3. Dual-Mode Versatility

Burst + Hydrostatic Testing: Single machine for both short-term failure analysis and long-term creep resistance.

4. Safety-First Design

Explosion-Proof Enclosure: ATEX-certified for Zone 1 hazardous environments.

Dual Pressure Relief: Mechanical + electronic valves activate within 15ms during ruptures.

5. Intuitive Operation

15” Touchscreen HMI: Pre-loaded ASTM D1599 test sequences with customizable ramp profiles.

Wireless Handheld Controller: Remote operation up to 30m from test chamber.

Product Features

Linear Pressurization Technology:

Proprietary algorithm maintains ±0.5% FS pressure accuracy during ramping.

Auto-pause function at pre-defined thresholds for microstructure analysis.

High-Efficiency Pumping:

Triplex plunger design with ceramic-coated pistons for corrosion resistance.

Self-priming system with air bleed valve for rapid setup.

Data Acquisition:

1kHz sampling rate captures pressure spikes during failure events.

Edge computing module processes data in real-time (no external PC required).

Sample Compatibility:

Accommodates pipes up to Ø1.600mm (63”) via optional expansion kits.

Quick-connect fittings for metric/imperial pipe threads.

Safety Systems:

Acoustic rupture detection (120dB alarm).

Emergency stop with E-Stop loop monitoring.

Accessories & Options

Pressure Calibration Kit:

NIST-traceable reference gauge (0.05% FS accuracy).

High-Flow Pump Head:

Upgrade to 1.200 L/min @ 80 Bar for fire hose testing.

Thermal Expansion Module:

Water bath heater (60–95°C) for hot hydrostatic testing.

Rupture Disk Kit:

Pre-scored disks for consistent failure initiation.

Safety Bundle:

ATEX-certified enclosure + CO₂ fire suppression.

Data Acquisition Software:

BurstVision Pro™: 3D pressure-time-strain mapping with FEA export.

CloudLink: Secure remote monitoring for global teams.

Technical Parameters