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Hydraulic Shock Absorber Test Bench

The Hydraulic Shock Absorber Test Bench is mainly used to test the performance of various types of h

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Content

The Hydraulic Shock Absorber Test Bench is mainly used to test the performance of various types of hydraulic shock absorbers used in railway passenger cars and locomotives. It can evaluate whether the hydraulic shock absorber meets the specified requirements and determine product qualification.The test bench is suitable for testing hydraulic shock absorbers used in all types of large track maintenance machines and rail vehicles, including vertical hydraulic dampers and lateral hydraulic dampers. It is capable of measuring the relevant performance data of hydraulic shock absorbers under high-speed and high-frequency operating conditions, including the force-displacement (F-S) characteristic curve and force-velocity (F-V) characteristic curve of unloading force (damping force).The system features high-precision hydraulic loading, automatic control, and real-time data acquisition and analysis functions, providing reliable testing results for product quality inspection, maintenance, and research applications.

Applicable Standards

The Hydraulic Shock Absorber Test Bench complies with the following standards:

TB/T 2229-2004 — Technical Conditions for Test Bench of Hydraulic Shock Absorbers for Railway Locomotives and Rolling Stock

TB/T 1491-2015 — Technical Conditions for Hydraulic Shock Absorbers for Railway Locomotives and Rolling Stock

Maintenance Management Regulations for Diesel and Electric Locomotives

Applications

Railway Passenger Car Shock Absorber Testing

Performance verification of hydraulic dampers used in passenger railway vehicles.

Locomotive Maintenance and Inspection

Testing damping performance and service condition of locomotive hydraulic shock absorbers.

Large Track Maintenance Machinery

Testing vertical and lateral hydraulic dampers installed on track maintenance equipment.

Rail Vehicle Component Manufacturers

Quality inspection, product development, and performance evaluation of hydraulic shock absorbers.

Railway Research Institutes and Testing Laboratories

Conducting dynamic performance analysis and reliability testing.

Technical Specifications

ItemSpecification
Vertical Test Speed0.01–0.5 m/s
Lateral Test Speed0.01–0.5 m/s
Maximum Test Frequency10 Hz
Maximum Test Force20 kN
Amplitude±30 mm (Total 60 mm)
Vertical Installation Stroke100–700 mm
Lateral Installation Stroke100–1200 mm
Maximum Vertical Test Force20 kN
Maximum Lateral Test Force20 kN
Force Sensor Accuracy0.05% FS
Displacement Sensor Accuracy0.1% FS
Installation MethodFloor-standing type, no foundation required
Power SupplyThree-phase five-wire system, AC 380 V, 50 Hz, 13 kVA

Measurement and Control System Specifications

ItemSpecification
Lateral Tension/Compression Force MeasurementMeasuring range: ±20 kN; Accuracy: ±100 N
Longitudinal Tension/Compression Force MeasurementMeasuring range: ±20 kN; Accuracy: ±100 N
Piston Extension and Compression Stroke MeasurementMeasuring range: 0–60 mm; Accuracy: ±0.2 mm
Test System Frequency0.1–60 Hz; Accuracy: 0.1 Hz
Shock Absorber Motion Speed MeasurementAccuracy: 0.01 m/s
Shock Absorber Asymmetry Ratio MeasurementAccuracy: 0.01%
Protection FunctionsEquipped with overload, short-circuit, and phase-loss protection functions for motor safety protection

Key Features

High-Speed and High-Frequency Dynamic Testing

Simulates actual operating conditions of railway vehicles.

Tests shock absorber performance under high-speed reciprocating loads.

Accurate Damping Performance Measurement

Measures damping force (unloading force) characteristics.

Automatically generates Force-Displacement (F-S) and Force-Velocity (F-V) characteristic curves.

Wide Compatibility

Suitable for various types of railway hydraulic dampers, including vertical and lateral dampers.

Supports multiple models of locomotive and railway vehicle shock absorbers.

High-Precision Hydraulic System

Provides stable loading force and precise control of test parameters.

Ensures reliable and repeatable test results.

Automatic Data Acquisition and Analysis

Real-time collection of force, displacement, and velocity data.

Automatic processing and analysis of test results.

Compliance with Railway Standards

Designed according to railway industry testing requirements.

Suitable for factory inspection, maintenance testing, and research applications.

Qinsun Instruments Co., LTD is a professional laboratory testing instrument manufacturer in China,Have been focusing on laboratory instrument R&D more than 30 years and have rich industry experience,Based on international testing standards,We are also the instrument supplier for BV SGS laboratory,We provide one-stop solutions for lab instruments,Free Training and Turn-Key Service,Products exported all over the world,Offer 36 month warranty and are a trustworthy partner.


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