Chemically Resistant Automated Mannequin

The Chemically Resistant Automated Mannequin and Head Form (CBplus Man System) is a computer-controlled test system designed for the evaluation of chemical and biological (CB) protective suits, headgear, and integrated protective ensembles.

The system consists of a full-size anthropometrically correct mannequin and an interchangeable upper body head-form. Both are manufactured from lightweight carbon composite materials and designed for operation in chemically harsh environments.

Mounted on an external drive frame, the system can execute complex, repeatable movement protocols over extended test durations, enabling realistic assessment of protective garment integrity and performance.

Application

(1) Chemical & Biological Protective Suits: Fully encapsulated CB suits, gas-tight protective clothing, hazmat ensembles.

(2) Protective Headgear & Hoods: CB protective hoods, respirator-integrated helmets, full-face protective systems.

(3) Military Protective Equipment: NBC protective uniforms, soldier system garments, integrated mask-and-suit assemblies.

(4) First Responder PPE: Emergency responder chemical suits, decontamination garments, protective head and neck systems.

(5) Industrial Chemical Protection: Chemical-resistant coveralls, splash-protection suits, reusable industrial PPE.

(6) Laboratory & Certification Testing: CB garment validation in environmental chambers and temporary analysis tents.

(7) R&D and Failure Analysis: Evaluation of seam leakage, interface integrity (head–neck, wrist, waist), and material degradation.

Standards

(1) ISO 13982-1 — Protective Clothing Against Solid Particulates

(2) ISO 16602 — Protective Clothing for Protection Against Chemicals

(3) ISO 17491 — Chemical Protective Clothing — Test Methods

(4) EN 943-1 / EN 943-2 — Gas-Tight Chemical Protective Suits

(5) ASTM F739 — Permeation of Liquids and Gases Through Protective Materials

(6) ASTM F1001 — Chemical Resistance Evaluation of Protective Clothing

(7) NATO AEP-54 — Evaluation of Chemical and Biological Protective Equipment

(8) Military and National CB Test Protocols (custom configurable)

Features

(1) Full-size articulated mannequin manufactured to exact anthropometric data.

(2) Lightweight carbon composite construction with high chemical resistance.

(3) External drive frame providing 10 axes of motion.

(4) Internal lightweight actuators enabling realistic sympathetic head movement.

(5) Computer-controlled execution of up to 10 pre-programmed movement protocols.

(6) Continuous operation for test durations of up to six hours.

(7) Minimal support contact points limited to hands, face (mannequin only), and feet.

(8) Interchangeable upper body head-form for flexible test configurations.

(9) Soft, chemically resistant elastomer skin at critical garment interface zones.

(10) Optional low-cost disposable silicone skin alternatives.

Technical Parameters

Motion System

(1) Total motion axes: 10

(2) External actuator-driven body motion via drive frame

(3) Internal actuators for synchronized head articulation

(4) Programmable movement sequences with mixed actions

(5) Maximum continuous test duration: up to 6 hours

Support & Mounting

(1) Mannequin support points: hands, face, feet

(2) Footplates with secure strap bindings

(3) Upper body head-form supported at base of the head

(4) Direct interchangeability between mannequin and head-form within drive frame

Skin & Surface Materials

(1) Chemically resistant elastomer skin at garment locus points

(2) Coverage areas: head, neck, wrists, waist (mannequin)

(3) Material specifically developed for CB testing environments

(4) Optional disposable silicone skins for single-use or contamination-sensitive tests

Dosimetry

(1) Integrated dosimeter holders in mannequin and head-form

(2) Supports passive sampling for garment integrity evaluation

(3) Compatible with customer-specified dosimeters

Accessories

(1) External motorized drive frame

(2) Interchangeable carbon composite upper body head-form

(3) Computer control system and software

(4) Dosimeter holders and optional dosimeters

(5) Disposable silicone skin sets (optional)

Test Procedures

(1) Mount the mannequin or head-form onto the drive frame.

(2) Install the protective suit or headgear under test.

(3) Insert dosimeters at designated sampling locations.

(4) Select and configure movement protocols via control software.

(5) Run the programmed test sequence under defined environmental conditions.

(6) Monitor motion and test duration throughout execution.

(7) Collect dosimeters and analyze data following test completion.

Maintenance Information

(1) Clean all external surfaces after testing using approved chemical-resistant methods.

(2) Inspect elastomer and silicone skins regularly for wear or degradation.

(3) Replace disposable skins according to contamination and test requirements.

(4) Perform routine inspection of actuators and mechanical linkages.

(5) Verify system calibration and control software functionality periodically.