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U-Type Tunnel Furnace

The U-Type Tunnel Furnace is an efficient continuous industrial baking and heating equipment. It ado

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Content

The U-Type Tunnel Furnace is an efficient continuous industrial baking and heating equipment. It adopts a unique U-shaped return tunnel structure, allowing materials to travel through the furnace in a circulating path. This design significantly extends the heating path within a limited floor space, achieving efficient space utilization and precise energy control.

Product Applications

Food Processing: Continuous baking of large quantities of food products such as bread, biscuits, and pastries.

Electronic Industry: Curing and drying of printed circuit boards (PCB) and electronic components.

Metal Coating: Drying and curing of surface coatings and paint on metal parts and plastic components.

Chemical Materials: Heating, vulcanization, and dehydration treatment of various new materials and rubber products.

Product Parameters

ItemTechnical Specification
Overall Dimensions (mm)Length 6500 × Width 810 × Height 1300
Outer Shell MaterialMade of 2mm thick cold-rolled steel plate, formed by bending and welding. The material provides excellent comprehensive performance in strength, plasticity, and weldability.
Inner Chamber MaterialMade of 1.5mm thick stainless steel plate, keeping the chamber clean, rust-resistant, and corrosion-resistant.
Temperature RangeRoom temperature +10℃ ~ 100℃ (adjustable)
Thermal InsulationUses 100K high-density aluminum silicate wool insulation, featuring non-combustibility and excellent heat insulation performance. Insulation thickness: 100mm. The bottom is also equipped with a thermal insulation layer.
Total Power35 kW
Power Supply380V, three-phase five-wire system
Heating MethodElectric heating
Control SystemTemperature control adopts a microcomputer intelligent digital temperature controller with functions including RS485 communication, PID auto-tuning, automatic constant temperature control, timer setting, automatic alarm and power-off after reaching the set time, over-temperature power-off protection, temperature monitoring, leakage protection circuit breaker, etc. Equipped with alarm function and three-color indicator light warning. The touch screen is equipped with ultra-high temperature alarm; when an alarm occurs, a rotary warning light provides audible and visual alerts.
Electrical ComponentsOther electrical components are controlled by Omron or Schneider electrical products.

Product Features

Space Saving Design: The U-shaped return structure reduces required factory length by nearly 50% compared with traditional straight tunnel furnaces.

Single-Person Operation: The loading and unloading openings are located on the same side, allowing one operator to complete feeding and collection.

High Efficiency and Low Energy Consumption: The special internal heat circulation system minimizes heat loss and significantly improves energy efficiency.

Precise Temperature Control: Equipped with PID intelligent microcomputer temperature control and multiple independent heating zones, ensuring minimal temperature variation inside the furnace.

FAQ

Q1: What is the biggest advantage of a U-type tunnel furnace compared with a straight tunnel furnace?

A: The biggest advantages are space saving and reduced labor requirements. The U-shaped design shortens the production line length, and the loading/unloading positions are on the same side, allowing operation by one person.

Q2: How is temperature uniformity ensured inside the tunnel furnace?

A: Temperature uniformity is achieved through multi-section independent air circulation systems, optimized air duct design, and PID-controlled hot air circulation.

Q3: Can the conveyor speed and baking time be adjusted?

A: Yes. The equipment uses variable frequency speed control, allowing the conveyor speed to be adjusted according to different material processing requirements.

Q4: What are the installation requirements for the equipment?

A: The installation site should have a level floor, sufficient power supply capacity (or gas pipeline for gas-heated models), and adequate operating space around the loading and unloading areas.

Q5: Which heating method is better for a U-type tunnel furnace?

A: Electric heating provides the most accurate temperature control and is environmentally friendly, while gas heating offers lower operating costs for large-scale production. The best choice depends on available energy sources and operating cost requirements.

Qinsun Instruments Co., LTD is a professional laboratory testing instrument manufacturer in China,Have been focusing on laboratory instrument R&D more than 30 years and have rich industry experience,Based on international testing standards,We are also the instrument supplier for BV SGS laboratory,We provide one-stop solutions for lab instruments,Free Training and Turn-Key Service,Products exported all over the world,Offer 36 month warranty and are a trustworthy partner.


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