The Instrument Potting Drying Tunnel Furnace is a high-efficiency industrial heating equipment speci
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The Instrument Potting Drying Tunnel Furnace is a high-efficiency industrial heating equipment specially designed for continuous heating, curing, and drying processes after potting of products such as automotive instrument panels, industrial instruments, electronic sensors, and other electronic devices.It is mainly used for the thermal curing of potting materials, including epoxy resin, silicone, polyurethane (PU), and other adhesives, after dispensing or filling processes. The equipment adopts a continuous tunnel structure, enabling stable and uniform heating during automated production line operation.
1. Adhesive Curing
Used for heating and curing after potting processes of automotive instrument panels, sensors, relays, and other electronic components.
2. Moisture Drying
Removes small amounts of residual moisture from instrument housings and internal electronic components generated during manufacturing processes.
3. Stress Relief
Performs thermal aging treatment on welded or assembled electronic instruments to eliminate internal stress and improve product reliability.
| Parameter Item | Technical Specification |
|---|---|
| Inner Chamber Material | SUS304 stainless steel, high cleanliness and corrosion resistance |
| Temperature Range | Room Temperature - 200℃ (Adjustable according to process requirements, temperature control accuracy ±1℃) |
| Conveyor Type | Teflon mesh belt / Stainless steel mesh belt / Chain conveyor |
| Heating Elements | Far infrared heating tubes or stainless steel finned heating tubes |
| Air Circulation Method | Horizontal circulation on both sides or vertical circulation from the top to ensure uniform temperature distribution |
1. Precise Temperature Control
Adopts an intelligent microcomputer PID temperature control system to maintain stable temperature curves and ensure accurate curing conditions.
2. High Efficiency and Energy Saving
Equipped with a high-density rock wool insulation layer to minimize heat loss and reduce power consumption compared with traditional drying ovens.
3. Adjustable Conveyor Speed
The variable frequency speed control system allows adjustment according to the curing time requirements of different potting materials.
4. Comprehensive Safety Protection
Equipped with multiple safety functions, including over-temperature alarm, phase sequence protection, leakage protection, and conveyor belt deviation protection.
Q1: What types of adhesives can this tunnel furnace cure?
A: The equipment is widely applicable for thermal curing of common potting materials used in instrument manufacturing, including epoxy resin (EPOXY), silicone (SILICONE), polyurethane (PU), and other room-temperature or medium-temperature curing adhesives.
Q2: How does the equipment ensure temperature uniformity in different areas of the furnace?
A: The equipment is equipped with powerful circulation fans and specially designed air ducts to create uniform airflow inside the furnace. The temperature uniformity in the working area can be maintained within ±2℃.
Q3: Can the conveyor speed and temperature be adjusted simultaneously?
A: Yes. The PLC control system supports digital parameter setting. According to the potting thickness and curing requirements of different instruments, the optimal combination of heating temperature and conveyor speed can be adjusted automatically.
Q4: How is the safety of continuous operation guaranteed?
A: The equipment is equipped with an independent over-temperature power-off protection system, abnormal alarm buzzer, and transmission overload protection system, ensuring safe and reliable 24-hour continuous automated operation.
Q5: Can the length and width of the tunnel furnace be customized according to factory space?
A: Yes. All drying tunnel furnaces are customized products. The furnace dimensions, conveyor structure, temperature zones, and production configuration can be specially designed according to product size, production capacity requirements, and workshop layout.
Qinsun Instruments Co., LTD is a professional laboratory testing instrument manufacturer in China,Have been focusing on laboratory instrument R&D more than 30 years and have rich industry experience,Based on international testing standards,We are also the instrument supplier for BV SGS laboratory,We provide one-stop solutions for lab instruments,Free Training and Turn-Key Service,Products exported all over the world,Offer 36 month warranty and are a trustworthy partner.
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13816217984
Email:
info@qinsun-lab.com
