The Production Line Drying System is an industrial continuous drying equipment that transports mater
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The Production Line Drying System is an industrial continuous drying equipment that transports materials into the drying chamber through a conveyor system. During continuous movement, the materials undergo heating and moisture evaporation, achieving efficient, large-scale, and automated production.
Electronic and Electrical Industry:
Used for PCB curing, drying of electronic component adhesives, and screen printing ink drying.
Hardware and Plastic Products:
Used for drying coatings on automotive parts, surface moisture removal of electroplated components, and spray coating drying of plastic housings.
Food Processing Industry:
Used for dehydration of agricultural products, baking of snack foods, and surface moisture drying of packaging bags.
Pharmaceutical and Chemical Industry:
Used for drying tablet coatings, drying chemical raw material powders, and heating and curing of various materials.
| Parameter Item | Common Specification Range / Technical Indicators |
|---|---|
| Conveyor Speed | 0.1 - 15 m/min (variable frequency speed regulation) |
| Working Temperature | Room temperature - 250℃ (maximum customizable up to 500℃) |
| Heating Method | Electric heating (infrared / quartz tube), gas heating, steam heating, microwave heating |
| Conveyor Belt Material | Teflon mesh belt, stainless steel mesh belt, PVC belt, roller conveyor, chain conveyor |
| Temperature Control Accuracy | ±1℃ - ±3℃ (PID microcomputer intelligent control) |
| Equipment Length | 3 m - 30 m (customized according to production capacity and process requirements) |
Highly Efficient Automation:
Can be integrated with upstream and downstream production lines to achieve fully automatic continuous operation including feeding, drying, cooling, and discharge.
Highly Precise Temperature Control:
Uses a PID segmented independent temperature control system. The hot air circulation inside the chamber ensures uniform heating and prevents local overheating.
Excellent Energy-Saving Performance:
The high-density rock wool insulation layer combined with hot air circulation design significantly reduces heat loss, achieving more than 20% overall energy savings.
Stable Operation:
Driven by a variable frequency speed control system, the conveyor runs smoothly with minimal vibration, ensuring materials remain stable during the drying process.
Flexible Customization:
The equipment length, conveyor width, and heating source can be customized according to factory space, material characteristics, and production capacity requirements.
Q1: Does the production line drying system consume a lot of electricity? How does it achieve energy saving?
A:Power consumption is relatively high during the heating-up stage, but it decreases significantly after reaching the set temperature. Through thicker insulation layers, heat circulation recovery systems, and segmented independent temperature control, the equipment can save 20%-30% energy compared with traditional drying ovens.
Q2: How should the appropriate conveyor belt be selected according to the product?
A:The selection mainly depends on the working temperature and material characteristics.
For temperatures above 200℃ or food-grade applications, stainless steel mesh belts are recommended.
For 100-200℃ applications requiring scratch protection, Teflon belts are recommended.
For room temperature or low-temperature drying, standard PVC conveyor belts can be selected.
Q3: How is temperature uniformity inside the drying chamber ensured?
A:The equipment is equipped with high-performance circulation fans. Through side or top air duct designs, forced hot air convection is generated inside the chamber. Combined with PID microcomputer temperature regulation, the temperature difference at different points inside the chamber can be controlled within ±2℃.
Q4: What are the installation requirements for the equipment?
A:The installation site should have a flat floor and good ventilation conditions. High-power electric heating models require sufficient industrial three-phase power supply (380V). If gas heating is selected, the factory needs to provide gas pipelines or gas storage areas and reserve exhaust duct installation space.
Q5: What is the warranty period of the equipment? How should it be maintained daily?
A:The complete machine is provided with a 1-year free warranty. Daily maintenance mainly includes regularly cleaning debris from the conveyor belt, checking lubrication of the transmission chain, and cleaning dust from air inlet and outlet openings.
Qinsun Instruments Co., LTD is a professional laboratory testing instrument manufacturer in China,Have been focusing on laboratory instrument R&D more than 30 years and have rich industry experience,Based on international testing standards,We are also the instrument supplier for BV SGS laboratory,We provide one-stop solutions for lab instruments,Free Training and Turn-Key Service,Products exported all over the world,Offer 36 month warranty and are a trustworthy partner.
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