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8 Ram Static Load and Pull Tester

The 8 Ram Static Load and Pull Tester is designed for multi-point static load and pull testing appli

WhatsApp : +86 13816217984

Email : info@qinsun-lab.com

Content

1. Product Function and Application

The 8 Ram Static Load and Pull Tester is designed for multi-point static load and pull testing applications in the automotive, aerospace, and structural testing industries.

It provides precise control and measurement of both tensile and compressive forces through eight independently controlled hydraulic rams.

The system is ideal for seat structure testing, anchorage validation, body-in-white load testing, and component durability verification, where multiple simultaneous loading points are required.

2. Applicable Test Standards

Custom load testing in compliance with FMVSS, ECE, and OEM-specific structural and safety validation requirements.

Can be configured for customer-defined static and quasi-static test procedures.

3. Technical Specifications

Feature Specification
Load Cylinders (8) Hydraulic cylinders, 45 kN (10,000 lbs) each
Cylinder Bore / Stroke 2.5” (63.5 mm) bore × 1 m (40”) stroke
Cylinder Construction Low-friction seals, internal displacement transducers (protected design)
Cross Beams (3) Solid steel beams, 150 mm (6”) diameter with swivel-mounted rear clevis blocks
Height Adjustment 250 mm (9.8”) to 2.5 m (98”)
Width Adjustment Up to 2 m (78”)
Frame Structure Dual forward support frames bolted to bedplate
Cross Beam Operation Power lift system with jog control (one beam at a time)
Cylinder Mounting Two-way gimbal mounting for free-floating alignment
Cylinder Balance Individually counterbalanced via overhead winches and springs (zero net weight)
Hydraulic Valves (8) Servo-proportional valves
Load Cells (8) Load cells rated 10 k lbs tension & compression
Hydraulic Manifolds (3) Custom 3-station aluminum manifolds with accumulators, dump, and check valves
Accumulator System (8) Hydraulic accumulators with check and safety power valves
Anti Cross-Talk System Independent accumulators prevent signal interference between cylinders
Hydraulic Plumbing Complete, pressure-tested assembly included
Safety Controls 3-way dump valve with adjustable bleed-down control
Power Unit 15 HP standalone hydraulic power pack (480 V, 3-phase)
Filtration 10 µm pressure & return filters
Cooling System Integrated air cooler, automatic overheat & low-oil shut-off
Bedplate Construction One-piece fabricated steel, 5 m × 4.5 m (16.4’ × 14.7’)
Surface Flatness ±3 mm (1/8”)
T-Slot Spacing 150 mm (6”) centers, perpendicular to load direction
Mounting Hardware 12 fixture nuts included (additional optional)
Finish Powder-coated, customer-specified RAL color
Design Software 3D AutoCAD; 2D drawings provided for approval
Control System PC-based, floor-standing console
DAQ Hardware National Instruments cards & breakout boards
Control Channels (8) PID controllers, (8) load cell conditioners, (12) auxiliary channels
Software Platform VB.NET custom interface, Windows OS
Operation Safety “Dead-man” switch for active test mode
Training Full system debug, tuning, and customer training performed before shipment

4. Product Advantages and Features

Eight independent load rams with precise digital control for flexible multi-point loading.

Internal displacement transducers for accurate position feedback and durability.

Servo-proportional control ensures smooth, repeatable load applications.

Independent accumulator design eliminates hydraulic signal interference.

Comprehensive PC-based DAQ system with real-time data visualization and logging.

Custom software (VB.NET) tailored for your test parameters and procedures.

Rugged steel bedplate with powder-coated finish and precision T-slot mounting.

Safety-focused design, including emergency dump valves and operator “dead-man” switch.

Factory pre-tuning and operator training ensures immediate operational readiness.

Qinsun Instruments Co., LTD is a professional laboratory testing instrument manufacturer in China,Have been focusing on laboratory instrument R&D more than 30 years and have rich industry experience,Based on international testing standards,We are also the instrument supplier for BV SGS laboratory,We provide one-stop solutions for lab instruments,Free Training and Turn-Key Service,Products exported all over the world,Offer 36 month warranty and are a trustworthy partner.


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Company Phone

+86-21-6420 0566

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Monday to Friday

Mobile phone:

13816217984

Email:

info@qinsun-lab.com

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