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Safety Helmet Impact and Penetration Tester

The Safety Helmet Acceleration Impact and Penetration Tester is a specialized testing machine design

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Email : info@qinsun-lab.com

Content

The Safety Helmet Acceleration Impact and Penetration Tester is a specialized testing machine designed to evaluate the protective performance of safety helmets. It measures a helmet’s resistance to impact and penetration under controlled conditions, recording parameters such as peak acceleration and force to ensure compliance with safety standards.

Application

The Safety Helmet Acceleration Impact and Penetration Tester is used to evaluate the impact resistance performance of safety helmets and to assess their protective capabilities.

Standards

Complies with the latest GB/T 2812-XXXX standard testing requirements.

Impact Test Technical Specifications

ParameterSpecification
BaseMade of reinforced concrete with a mass not less than 500 kg
Numerical analysis systemComposed of a force sensor, single-axis acceleration sensor, data processing, display, and recording units; capable of force measurement impact tests
Overall machine heightApproximately 4.2 meters
Impact hammerWeight 5.0 ± 0.1 kg, hemispherical impact surface, radius 50 ± 1 mm, material stainless steel
Impact height1000 ± 5 mm
Force sensor (specification)Measurement range 0–20000 N, minimum frequency response 5 kHz
Force sensor inclusionForce sensor included
Impact anvilFlat anvil (diameter 130 ± 3 mm, thickness ≥ 15 mm), hemispherical anvil radius 48 ± 1 mm, hardness not less than HRC50

Impact Test Procedure

a) Determine the headform to be used according to the appendix requirements.

b) Mount the sample helmet on the headform as per manufacturer instructions.

c) Install the acceleration sensor inside the ball head and connect it via the ball arm to the sliding arm.

d) Install the flat anvil and ensure the helmet just contacts the anvil.

e) Adjust the contact point so that the free-fall distance to the flat anvil is 1380 ± 5 mm.

f) Release the headform and record the peak acceleration and cumulative time.

g) Select another point on the helmet for contact with the flat anvil.

h) Repeat steps (e)–(f).

i) Install the hemispherical anvil and ensure the helmet just contacts the hemispherical anvil.

j) Adjust the contact point so that the free-fall distance to the hemispherical anvil is 1020 ± 5 mm.

k) Release the headform and record the peak acceleration and cumulative time.

l) Select another point on the helmet for contact with the hemispherical anvil.

m) Repeat steps (j)–(k).

Penetration Test Technical Specifications

ParameterSpecification
Penetration hammer weight3.0 ± 0.05 kg
Hammer tip angle60 ± 0.5°
Penetration cone length40 mm
Penetration cone diameter28 mm
Cone tip radius0.5 mm
HardnessHRC 45–50
Penetration height1000 ± 5 mm

Main Machine Features

Uses a servo motor, servo controller, and matching control unit as the drive component; long motor lifespan.

Hollow gear reduction system with low power consumption, low noise, high efficiency, and high reliability.

Zhongtai data acquisition card ensures long-term testing accuracy.

Direct-insert transmission device provides high positioning accuracy, long lifespan, low friction, capable of high-speed operation and reversible rotation; greatly improves machine displacement and speed accuracy.

Position limit function enhances safety and convenience for tests requiring restricted travel.

Wide measurement range suitable for multiple international standards.

Integrated design: Regardless of machine configuration, computer parameters can be modified and permanently saved without circuit adjustments.

High-precision return positioning ensures accurate return to the start position regardless of return speed, improving testing efficiency.

Common parameter memory function (e.g., test speed), allowing the machine to start with preset parameters.

Flexible operation: Supports continuous and jog modes for user convenience in different situations.

Multiple safety protections: Adjustable upper and lower limit protection, emergency stop, etc.

Qinsun Instruments Co., LTD is a professional laboratory testing instrument manufacturer in China,Have been focusing on laboratory instrument R&D more than 30 years and have rich industry experience,Based on international testing standards,We are also the instrument supplier for BV SGS laboratory,We provide one-stop solutions for lab instruments,Free Training and Turn-Key Service,Products exported all over the world,Offer 36 month warranty and are a trustworthy partner.


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