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Round Track Pilling Tester

I. Product Overview The Round Track Pilling Tester is a standardized testing instrument designed to

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Content


I. Product Overview

The Round Track Pilling Tester is a standardized testing instrument designed to evaluate fabric pilling resistance by simulating repeated friction and abrasion in a controlled circular motion. It quantifies fiber entanglement and surface deterioration, essential for textile quality assurance and product development.

  • Type: Automated pilling evaluation system
  • Test Standard: ASTM D3512 (Martindale method)
  • Track Diameter: 38±0.5mm (ISO 5077 compliant)
  • Sample Size: 65×65mm (adjustable clamping)
  • Key Metrics:
    • Pill count per 1000 cycles
    • Pilling intensity (scale 1-5)
    • Fiber breakage rate (%)
II. Technical Specifications
Parameter Specifications
Rotation Speed 60±5 RPM (programmable 10-120 RPM)
Test Duration 1-99,999 cycles (auto-stop)
Friction Force 500±50g load (adjustable via counterweights)
Image Resolution 5MP CMOS sensor (0.1mm/pixel)
Power Supply 220V/50Hz, 1.2kW
Dimensions 800×600×1200mm (L×W×H)
III. Key Features
  • Multi-Test Modes:
    • Standard Mode: Continuous circular motion
    • Edge Stress Mode: Simulates collar/edge wear
  • Advanced Imaging:
    • 3D surface reconstruction via photogrammetry
    • AI pilling classification (5 severity levels)
    • Real-time pill counting (±2% accuracy)
  • Automation:
    • Auto-load sample carousel (10-position)
    • Motorized weight adjustment
    • Self-cleaning abrasive track
IV. Compliance Standards
  • ASTM D3512 (Martindale abrasion)
  • ISO 12945-2 (Pilling resistance)
  • AATCC 8 (Durability testing)
  • GB/T 4802.2 (Chinese pilling standard)
V. Applications
  1. Quality Control: Batch testing of upholstery fabrics
  2. R&D: Developing wear-resistant synthetics
  3. Forensic Analysis: Evaluating garment wear patterns
  4. Textile Education: Training on pilling mechanisms
Standard Operation Workflow:
  1. Sample Mounting: Secure fabric on rotating platform
  2. Parameter Setup: Select cycle count/abrasion mode
  3. Testing: Auto-run cycles with real-time imaging
  4. Analysis: Generate pilling severity heatmaps
  5. Cleaning: Automated abrasive track decontamination
Safety Precautions:
  • Use safety goggles during operation
  • Avoid contact with moving abrasion track
  • Maintain 30cm clearance from rotating parts
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Disclaimer: The above content is for reference and communication only among industry insiders, and does not guarantee its accuracy or completeness. According to relevant laws and regulations and the regulations of this website, units or individuals who purchase related items should obtain valid qualifications and qualification conditions.


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