Automotive connector insertion and withdrawal force testing machine

The Automotive Connector Insertion and Withdrawal Force Testing Machine is designed to measure the insertion and extraction forces of automotive connectors. You can use this equipment to evaluate the mechanical performance and reliability of connector mating interfaces, ensuring stable electrical connections and compliance with industry standards.

Application

This machine is suitable for:
(1) Insertion and withdrawal force testing of automotive connectors.
(2) Evaluation of terminal engagement and retention performance.
(3) Quality control of wire harness connectors and electrical interfaces.
(4) R&D testing for connector design and durability validation.

Standards

(1) ISO – International Organization for Standardization
(2) CE – European conformity standards
(3) UL – Underwriters Laboratories
(4) ASTM – American Society for Testing and Materials
(5) DIN, EN, GB, BS, JIS, ANSI, TAPPI, AATCC, IEC, VDE – Related testing standards

Parameters

Features

(1) High Precision Measurement – Fine resolution ensures accurate force and displacement measurement.
(2) Servo Motor Drive – Provides stable and repeatable motion control.
(3) Adjustable Speed Control – Wide speed range meets different test requirements.
(4) X-Y Mobile Platform – Enables precise positioning for multi-pin connector testing.
(5) Self-Centering Fixture – Ensures consistent alignment during insertion and withdrawal tests.
(6) Integrated Software System – Industrial computer with control software for data acquisition and analysis.
(7) Multi-Functional Fixtures – Suitable for various connector types and configurations.

Accessories

(1) Test machine
(2) Industrial computer mainframe
(3) 17-inch LCD monitor
(4) Control software
(5) Printer
(6) X-Y mobile platform
(7) Self-centering device
(8) Multi-functional fixtures (2 sets)
(9) Clamping jaws (2 sets)

Test Procedures

(1) Install the connector sample onto the fixture.
(2) Adjust the X-Y platform to align the connector position.
(3) Set test parameters including speed and load range.
(4) Start the test; the machine performs insertion and withdrawal cycles.
(5) Record force-displacement data via the software system.
(6) Analyze results and generate test reports.

Maintenance Information

(1) Regularly inspect fixtures and clamps for wear or misalignment.
(2) Keep the ball screw and moving parts lubricated.
(3) Ensure proper calibration of force sensors and displacement systems.
(4) Maintain the computer and software system for stable operation.
(5) Keep the equipment clean and free from dust.

Conclusion

The Automotive Connector Insertion and Withdrawal Force Testing Machine provides you with precise and reliable measurement of connector mechanical performance. With advanced control, flexible fixtures, and high accuracy, it is suitable for quality control, product validation, and R&D applications in automotive electrical systems.

FAQ

(1) What is this product?
It is a testing machine used to measure the insertion and withdrawal forces of automotive connectors.

(2) What is this product used for?
You can evaluate connector engagement performance and ensure reliable electrical connections.

(3) What is the working principle of this product?
The machine applies controlled motion to insert and withdraw connectors while measuring force and displacement.

(4) Why is this product important?
It ensures connectors meet mechanical performance requirements, improving reliability and safety.

(5) Which industries is this product suitable for?
It is suitable for automotive manufacturers, connector suppliers, wire harness producers, and testing laboratories.