Cell thickness gauge
How it works:The working principle of the battery thickness gauge is mainly based on the principle o
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Content
Standard
- ASTM E83: Standard Test Method for Verification of Linear Displacement Measuring Systems
- ISO 3611: Calibration of Measuring Instruments – Verification of Linear Measuring Instruments
- IEC 62660-2: Secondary Lithium-Ion Cells – Part 2: Reliability and Abuse Testing
- RoHS Compliance (Restriction of Hazardous Substances)
- CE Certification (Conformité Européenne)
Product Advantages
- Micron-Level Precision
- 0.1 μm Resolution: Captures subtle thickness variations in pouch, cylindrical, and coin cells.
- Non-Contact Laser Sensor: Eliminates mechanical interference for pristine data.
- High-Speed Measurement
- 50 mm/s Scan Rate: 10x faster than traditional micrometers.
- Auto-Focus Technology: Maintains accuracy on curved/textured surfaces.
- Multi-Material Compatibility
- 0–50 mm Range: Tests bare cells, laminated pouches, and module stacks.
- Adjustable Force Control: 0.5–5 N for delicate solid-state electrolytes.
- Smart Data Integration
- Bluetooth 5.3 Connectivity: Syncs with MES/ERP systems for real-time SPC.
- AI-Powered Analytics: Flags out-of-spec batches and predicts tool wear.
- User-Centric Design
- 7HD Touchscreen: Multi-touch gestures for zoom/pan on live measurement graphs.
- Voice-Activated Controls: Hands-free operation during repetitive tasks.
Product Features
- Non-Destructive Testing (NDT): Preserves sample integrity with <0.2 N contact force.
- Laser-Guided Alignment: Ensures precise measurement positioning (±1 μm accuracy).
- Dynamic Strain Calibration: Auto-corrects for thermal drift during long-term testing.
- Emergency Shutoff: Dual redundant safety circuits with E-stop button.
- Glovebox Compatibility: Oxygen/moisture levels <0.1 ppm for sensitive chemistries.
Technical Parameters
| Parameter | Specification |
|---|
| Measurement Range | 0–50 mm (0–2 inches) |
| Accuracy | ±0.5 μm (±0.00002”) |
| Repeatability | ±0.2 μm (±0.000008”) |
| Data Acquisition Rate | 10,000 points/second |
| Power Supply | 100-240V AC, 50/60Hz (universal adapter) |
| Dimensions | 300mm (W) × 250mm (D) × 400mm (H) |
| Weight | 15 kg (net) / 18 kg (gross) |
Accessories Included
- Testing Kit:
- 5x non-magnetic measurement anvils (flat, spherical, cylindrical).
- Disposable calibration foils (100 pack).
- Software Suite:
- License key for ThicknessAI Pro (Windows/macOS).
- 1-year free access to cloud-based SPC tools.
- Calibration & Safety:
- NIST-traceable gauge blocks (10 mm, 25 mm, 50 mm).
- Explosion-proof gloves (Class 00, 3 pairs).
- Maintenance Kit:
- Spare laser sensor and lens cleaner.
- Cleaning solution for optical components.
- Documentation:
- Multilingual quick-start guide (printed + digital).
- Compliance certificates for ASTM/ISO/IEC standards.
Disclaimer: The above content is for reference and communication only among industry insiders, and does not guarantee its accuracy or completeness. According to relevant laws and regulations and the regulations of this website, units or individuals who purchase related items should obtain valid qualifications and qualification conditions.
