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Radiant heat drop tester

FEATURE: Automotive interior materials droplet characteristic tester is according to appendix 7 of E

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Content

The Radiant Heat Drop Tester is engineered to assess the melting, dripping, and ignition behavior of automotive interior materials under controlled radiant heat exposure. Fully compliant with ECE R118 Appendix 7, it reproduces realistic fire-exposure scenarios through adjustable radiant flux and precision sample positioning. Its stainless-steel construction, stable heating module, and integrated electrical control system ensure long-term reliability for both regulatory testing and R&D applications.

Application

The tester is used for evaluating the combustion behavior of automotive interior components including dashboards, trim panels, door panels, seat fabrics, roof headliners, insulation layers, polymer sheets, composite interior panels, and textile coverings. It measures melting tendency, droplet formation, fiber ignition, and secondary combustion under radiant heat exposure, supporting material qualification and compliance with automotive fire-safety regulations.

Standards

ECE R118 Appendix 7 – Burning behavior of materials used in vehicle interiors

Features

(1) Designed specifically for ECE R118 Appendix 7 testing, offering precise simulation of radiant heat exposure and droplet behavior in automotive fire scenarios

(2) Stable radiant heating system ensures uniform energy distribution, improving reproducibility across repeated tests

(3) Sample holder structure minimizes operator error and ensures consistent specimen positioning under radiation

(4) Optimized optical and physical layout provides unobstructed observation of melting, dripping, and ignition phenomena

(5) Control module integrates power regulation, timing, and safety interlocks, preventing overheating and incorrect operation

(6) Fast system warm-up and steady-state radiation enable high laboratory throughput and efficient testing cycles

(7) Mechanical design supports smooth movement of the radiation bracket, allowing quick switching between loading and testing positions

(8) High-temperature-resistant materials and corrosion-proof stainless steel ensure long service life in continuous testing environments

(9) Easy-clean structure reduces residue buildup and maintains consistent test conditions

(10) Compact installation footprint makes the system suitable for automotive interior material labs, quality inspection centers, and R&D departments

Technical Parameters

ItemsParameters
Sample holderStainless steel ring, inner diameter 118 mm, mesh diameter 2.10 mm
Sample size70 × 70 mm, thickness ≤ 13 mm
Residue containerDiameter 118 mm, depth 12 mm
Radiant heat source500 W
Heat fluxAdjustable from 30 kW/m² up to 100 kW/m²
Radiation plateTransparent glass, diameter 100 mm ± 5 mm
Radiation bracketRotatable > 90°, vertical movement adjustable
Sample–radiation distance30 mm
Sample–residue container distance300 mm
Dimensions1120 × 520 × 1250 mm (W × D × H)
Exhaust holeDiameter 100 mm
Power supplyAC 220V, 50Hz, max 1000 W

Accessories

(1) Stainless steel sample holder

(2) Residue container

(3) Transparent radiation glass plate

(4) Integrated mechanical and electrical control unit

(5) Optional: extra sample holders or calibration tools as required

Test Procedures

(1) Secure the specimen in the stainless steel sample holder

(2) Position the residue container directly under the sample

(3) Set the desired heat flux and power level on the control panel

(4) Adjust the radiation bracket angle and height for correct alignment

(5) Activate the radiant heat source to begin exposure

(6) Observe melting, dripping, fiber ignition, and combustion behavior

(7) Allow the system to cool before removing the sample

(8) Record test results according to ECE R118 Appendix 7 requirements

Maintenance Information

(1) Clean the residue container and radiation glass plate after each test

(2) Inspect electrical connections and stainless steel surfaces regularly

(3) Ensure the ventilation and exhaust port remain unobstructed

(4) Check the radiant heater and mechanical alignment periodically

(5) Keep the instrument in a dry, well-ventilated space to extend service life

(6) Confirm proper functioning of the control system and heat flux adjustment

Qinsun Instruments Co., LTD is a professional laboratory testing instrument manufacturer in China,Have been focusing on laboratory instrument R&D more than 30 years and have rich industry experience,Based on international testing standards,We are also the instrument supplier for BV SGS laboratory,We provide one-stop solutions for lab instruments,Free Training and Turn-Key Service,Products exported all over the world,Offer 36 month warranty and are a trustworthy partner.


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Email:

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