Customer Case | Curettage Test Machine for Automobile Line

Customer Background

A leading automotive parts manufacturer (hereinafter referred to as “the customer”) produces wiring harnesses, electrical cables, and connectors for automotive applications. With the increasing complexity of modern vehicles and rising standards for durability and safety, the customer needed a precise and reliable testing solution for their automotive wiring and cable products.

The customer’s key goals were to ensure the abrasion and scratching resistance of the cables used in vehicles, particularly those exposed to harsh operating environments.

Customer Requirements

In their search for a suitable testing machine, the customer outlined the following requirements:

(1) Compliance with industry standards for automotive wire testing

(2) Accurate measurement of abrasion and scratching resistance

(3) Versatile testing for different wire types and materials

(4) User-friendly interface for easy operation

(5) Compact design suitable for laboratory settings

(6) Reliable performance under continuous testing conditions

Solution Provided

In response to the customer’s requirements, we supplied the Automobile Line Abrasion and Scratching Test Machine, designed to comply with:

ISO 6722

QC/T 730

JB/T 8139

JASO D611

DIN 72551

VW 60306

The machine is specifically engineered for testing the durability of automotive wiring and cables against abrasion and scratching, simulating real-world wear and tear.

Key Features and Benefits for the Customer

Compliance with Multiple International Standards

The machine adheres to a wide range of automotive industry standards, including ISO, QC/T, JASO, DIN, and VW, ensuring that the customer can perform all necessary tests for certification and quality control.

High-Precision Testing

The abrasion and scratching resistance of automotive wiring and cables is accurately measured, allowing the customer to assess product quality under extreme conditions, such as high friction or exposure to environmental stressors.

Versatility and Customization

The test machine is designed to handle various wire types, coatings, and materials. Whether the customer is testing standard automotive wiring or more advanced insulated cables, the machine can accommodate their diverse product range.

Compact Design for Laboratory Use

The machine’s compact and ergonomic design ensures it fits easily into the customer's laboratory space while providing high-precision results. Its user-friendly interface simplifies operation and reduces training time for laboratory technicians.

Continuous Testing Capability

The machine is built for long-term, continuous use, making it ideal for the customer’s production environment, where high throughput and accuracy are critical to maintaining quality standards.

Customer Feedback

The customer reported significant improvements after integrating the Automobile Line Abrasion and Scratching Test Machine into their testing process:

Increased reliability in material testing and quality assurance

Reduced product defects in automotive wiring due to improved abrasion resistance

Faster throughput in quality control, enabling quicker decision-making for production adjustments

Simplified compliance with international standards for automotive parts

As a result, the customer has successfully passed additional certifications and improved their product's market reputation.

Application Value

(1) Ensures the durability of automotive wiring and cables

(2) Improves product reliability in harsh automotive environments

(3) Enhances testing efficiency in quality control processes

(4) Facilitates compliance with international automotive industry standards

(5) Suitable for high-throughput testing in manufacturing environments