Chemical Protective Robotic Manikin

The system consists of a mannequin and an upper body head for testing chemical and biological protective clothing and headgear. A mannequin is a full-size, articulated, carbon-composite body form that produces accurate anthropometric data. It is lightweight, chemically resistant and capable of performing a range of specified motion protocols. The only means of support were the hands, face and feet, which were tied to the foot boards.

The mannequin is mounted in an external drive frame. The foot drive frame supports external actuators and provides 10 axes of motion. Two lightweight actuators are installed inside the mannequin to generate sympathetic head movement. The system can perform a test sequence of up to six hours in a chemically harsh environment, consisting of any combination of 10 pre-programmed actions.

Also included in the mannequin system is an interchangeable carbon composite upper body head form, designed as a portable stand-alone system for smaller test chambers and temporary environmental analysis tents, which has the same exact dimensions as the mannequin and can be interchanged directly in the drive frame. This upper body form of the head is supported by the base of the head rather than the face. The system provides users with fully computer-controlled head joints that can be combined with arm movements driven by the frame.

Both the upper body and the mannequin have soft, chemical-resistant elastomer skin that covers the entire head, neck, wrists, and waist of the mannequin. This material was developed by i-bodi specifically for this application. In addition, according to the test requirements, low-cost, high-flexibility disposable silicone leather has been developed as an alternative. The house dosimeter holder in the form of a mannequin and upper body head collects the necessary data to evaluate the integrity of the test garment.

Application

This equipment is used for the following applications:

(1) Performance evaluation of chemical and biological protective suits

(2) Dynamic integrity testing of gas-tight and liquid-tight protective garments

(3) Sealing performance assessment at interfaces such as head–neck, wrists, and waist

(4) Testing of protective headgear and integrated respirator systems

(5) Research on material durability and degradation under mechanical motion

(6) Certification, verification, and compliance testing in controlled chambers or test tents

Standards

The system is designed to meet or reference the following standards and test specifications:

(1) ISO 13982-1 — Protective clothing against solid particulates

(2) ISO 16602 — Protective clothing for chemical exposure

(3) ISO 17491 — Chemical protective clothing test methods

(4) EN 943-1 / EN 943-2 — Gas-tight chemical protective suits

(5) ASTM F739 — Resistance of protective clothing materials to permeation

(6) ASTM F1001 — Chemical resistance evaluation of protective clothing

(7) NATO AEP-54 — Evaluation of chemical and biological protective equipment

(8) YY/T 0316-2016 — Medical protective equipment quality management reference

(9) GB/Z 42217-2022 — Chemical protective equipment test guidance

(10) GB/T 16294-2010 — Protective clothing performance testing

Product Advantages

Designed for Military CB Testing: Specifically developed and commissioned by leading defense R&D organizations for the rigorous testing of military CB protective gear.

High Chemical Resistance: Constructed with chemically resistant materials suitable for operation in harsh chemical environments.

Realistic Movement Simulation: Full-size, articulated body with 10 axes of motion and internal actuators can simulate a wide range of realistic infantry movements and activities.

Long Duration Testing: Capable of performing test sequences lasting up to six hours in challenging environments.

Versatile Configuration: Includes both a full-size mannequin and an interchangeable, portable upper body head form for different testing needs and chamber sizes.

Accurate Anthropometry: Produces accurate anthropometric data, ensuring protective gear fits and performs realistically on the manikin.

Integrated Data Collection: Features a dosimeter holder for collecting crucial data on garment integrity and agent penetration.

Sophisticated Control: Fully computer-controlled system allows for precise and repeatable execution of complex motion protocols.

Durable and Realistic Skin: Features custom-developed soft, chemical-resistant elastomer skin.

Technical Parameters

Motion System

Support and Installation

Surface and Skin Material

Sampling and Dosimetry

Mechanical and Detection Characteristics

Test Procedures

(1) Inspect the drive system, actuators, and control components

(2) Install the manikin or head form onto the drive frame

(3) Dress the test protective garment or headgear correctly

(4) Install dosimeters at specified locations

(5) Configure motion program and test duration via software

(6) Conduct dynamic exposure testing under controlled conditions

(7) Remove samples and dosimeters following safety procedures

FAQ

What is this product?

This product is a robotic manikin system for dynamic testing of chemical and biological protective clothing and headgear.

What is this product used for?

It is used to evaluate garment sealing, integrity, and material resistance under dynamic exposure conditions.

Why is this product important?

It enables repeatable and objective assessment of protective performance under realistic motion conditions without human exposure.

What industries is this product suitable for?

Defense, emergency response, chemical industry safety, research laboratories, and certification organizations.

What types of this product are available?

A full-body robotic manikin and an interchangeable upper-body head form, with configurable motion programs and skin materials.