IntroductionThe fatigue lives of nominally identical rolling elements, tested under identical c
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The fatigue lives of nominally identical rolling elements, tested under identical conditions, can be widely different. The principle reason for this is that bearing steels are not homogeneous. The number of repeat tests will depend on the confidence level required, but will rarely be less than ten, and will frequently be twenty, thirty or more.
The machine is floor standing and designed to be installed either as a single unit or, more cost effectively, as a multi-unit installation, using a common pneumatic loading system, so that the same load is applied to each test station.
Each station incorporates a PLC, with inputs via touch-screen, for independent control of motor speed and test assembly temperature, plus a vibration sensor and adjustable level trigger circuit, for detecting rolling contact fatigue and stopping the motor.
Load actuators are connected in parallel to a common pneumatic supply, with a manually set precision regulator and a pressure transducer calibrated for load measurement. Manual valves are provided to allow individual actuators to be isolated from the pneumatic circuit, hence removing the load from the associated test station.
Each test station has its own, independently controlled, lubricant circulation system.
The machine installation footprint is kept to a minimum. It is simple to operate, so requires minimal training.
Test Geometry: | Cone on Angular Contact Bearing Adapter (Bearing 7206) |
Thrust Ball Bearing on Disc Adapter (Bearing 51208) | |
Roller Thrust Bearing on Disc Adapter (Bearing 81208 TN) | |
Motion: | Rotary |
Axial Load: | 200 to 10.000 N |
Speed: | 30 to 3.000 rpm |
Motor: | 400 W @ 3.000 rpm |
Temperature: | Ambient to 120°C |
Test Stations: | Up to 6 |
Control: | PLC |
Lubricant Service Module: | Included |
Manually Controlled Parameters | |
Load: | Pneumatic – actuators in parallel |
Rotational Speed: | Each test station independently controlled |
Temperature: | Each test station independently controlled |
Vibration Level: | Each test station |
Data Logged Parameters | |
Load: | Pressure transducer – one per installation |
Temperature: | Yes – each test station |
Test Duration: | Yes – each test station |
Services | |
Electricity per Test Station: | 220/240V, single phase, 50 Hz, 2 kW |
110/120V, single phase, 60 Hz, 2 kW | |
Clean, dry air: | 4 cfm at 8 bar (120 psi) |
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