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Femoral Stem Neck Prostheses Fatigue Testing Machine

Product Introduction:YY/T 0810 and ASTM F1800:The standards specify the test methods for evaluating

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Email : info@qinsun-lab.com

Content

Standard 

  • YY/T 0809.6 (China): Specifies neck fatigue testing for femoral stems in partial/total hip arthroplasty.
  • ISO 7206-6 (International): Defines protocols for evaluating the fatigue strength of femoral head-neck junctions.
  • ASTM F2023: Additional compliance for dynamic loading of ceramic femoral heads.
  • Adaptive Protocols: Customizable for emerging standards in biomaterial fatigue testing.

Product Advantages

  1. Electromagnetic Precision: M-Series actuator delivers ±0.1% force accuracy with sub-micron displacement control.
  2. 10 Million Cycle Endurance: Proven capability to complete ISO 7206-6’s 10⁷-cycle fatigue test without drift.
  3. R=0.1 Load Control: Advanced servo-hydraulic system maintains specified stress ratios throughout testing.
  4. Real-Time Failure Detection: AI-driven algorithm identifies crack initiation at sub-millisecond intervals.
  5. Ergonomic Workflow: 15.6” touchscreen with multilingual interface (English/Chinese/German) and pre-loaded SOPs.
  6. Modular Test Chambers: Quick-swap environmental pods for simulated physiological testing (-20°C to +50°C).

Product Features

  • Electromagnetic Actuator: 5,340 N peak force capacity with 0.001 N resolution.
  • Dual-Axis Loading: Simultaneous axial/torsional loading (50 Nm max torque).
  • Dynamic Load Control: 1–30 Hz frequency range with programmable waveforms (sine, square, random).
  • Thermal Chamber Integration: ±0.5°C temperature stability for accelerated aging studies.
  • High-Speed Imaging Ready: Syncs with external cameras for full-field strain mapping (optional upgrade).
  • Safety First: Emergency stop, overload clutches, and laser-based specimen breakage detection.

Technical Parameters

ParameterSpecification
Max. Dynamic Force±5,340 N (11,940 N peak optional)
Frequency Range1–30 Hz (0.1 Hz increments)
Load Ratio (R)0.1–10 (adjustable)
Axial Displacement±10 mm (0.1 μm resolution)
Torque Capacity±50 Nm (0.01 Nm resolution)
Temperature Range-20°C to +50°C (environmental chamber)
Data Sampling Rate50 kHz (synchronized across 12 channels)
Power Requirements220V/110V ±10%, 50/60Hz, 1,500W
Dimensions (W×D×H)1,200 × 800 × 1,900 mm
Weight550 kg (including thermal chamber)
Noise Level<70 dB (A-weighted)

Accessories

  1. Femoral Neck Test Fixture Kit:
    • Self-centering collet system (12/14 mm taper compatibility)
    • Laser-aligned loading anvils with wear-resistant coating
  2. Thermal Environmental Chamber:
    • 15L capacity with rapid cooling/heating (10°C/min)
    • Corrosion-resistant 316L stainless steel interior
  3. TestMaster Elite Software:
    • Automated fatigue life prediction (S-N/ε-N curve generation)
    • 21 CFR Part 11-compliant audit trail with blockchain timestamping
    • Remote monitoring via iOS/Android app
  4. Operator Kit:
    • Calibrated torque wrench set (0.5–25 Nm)
    • Specimen alignment gauges (ISO 7206-6 compliant)
  5. Calibration Bundle:
    • NIST-traceable force calibration weights
    • Temperature verification probe
  6. Safety Kit:
    • Laser safety curtains
    • Acoustic enclosure for noise reduction
 

Disclaimer: The above content is for reference and communication only among industry insiders, and does not guarantee its accuracy or completeness. According to relevant laws and regulations and the regulations of this website, units or individuals who purchase related items should obtain valid qualifications and qualification conditions.


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