Metallic Cables and Wire Ropes Mechanical Property Testing Machine
- Evaluating material properties: Evaluate the mechanical properties of metallic cables and wire rop
WhatsApp : +86 13816217984
Email : info@qinsun-lab.com
Content
Standard
- YY/T 0812-2010 (China): Specifies mechanical testing protocols for metal cables/cables used in fracture fixation, including fatigue strength and load-to-failure requirements.
- ASTM F2180-19 (International): Defines methodologies for evaluating the dynamic fatigue performance of orthopedic cable systems under cyclic loading.
- ISO 12177-3: Additional compliance for tension-tension fatigue testing of surgical cables.
Product Advantages
- Multi-Axial Loading: Simultaneous tension/torsion control replicates in vivo stress patterns (5Hz fatigue cycles).
- High-Cycle Endurance: 1,000,000-cycle capacity with ±0.05% load accuracy at 5Hz operation.
- Biorelevant Simulation: 37±1°C saline bath with protein skimmer for in vitro corrosion testing.
- Smart Fixturing: Self-centering clamps accommodate cables (1.0–5.0 mm diameter) and cable systems.
- AI-Powered Analytics: Machine learning identifies fatigue initiation sites in real-time.
- Regulatory Compliance: Pre-loaded YY/T 0812/ASTM F2180 protocols with automated reporting.
Product Features
- Electromagnetic Servo Actuator: 10 kN tensile/5 Nm torsional capacity with programmable load ratios (R=0.1–10).
- Dynamic Load Control: 0.1–30 Hz frequency range with sine/square/random waveforms.
- Thermal-Mechanical Chamber: 37±0.5°C recirculating saline bath with anti-evaporation design.
- High-Resolution Imaging: Built-in 5MP camera system for fretting/corrosion analysis.
- Safety Suite: Emergency stop, overload clutches, and leak detection system.
- Modular Design: Dual-station configuration enables simultaneous specimen testing.
Technical Parameters
| Parameter | Specification |
|---|
| Max. Tensile Load | ±10,000 N (0.01 N resolution) |
| Max. Torsional Moment | ±5 Nm (0.001 Nm resolution) |
| Frequency Range | 0.1–30 Hz (0.01 Hz increments) |
| Load Ratio (R) | 0.1–10 (adjustable) |
| Cable Diameter Range | 1.0–5.0 mm (0.01 mm resolution) |
| Saline Bath Temperature | 37±0.5°C (PT1000 sensor) |
| Data Sampling Rate | 10 kHz (synchronized across 8 channels) |
| Power Requirements | 220V/110V ±10%, 50/60Hz, 1,800W |
| Dimensions (W×D×H) | 600 × 500 × 800 mm |
| Weight | 90 kg (net) / 105 kg (with bath) |
| Noise Level | <55 dB (A-weighted) |
Accessories
- Cable Fixture Kit:
- Self-centering clamps (1.0–5.0 mm cable compatibility)
- Torsion adapters for multi-strand cables
- Thermal-Mechanical Bath:
- 20L capacity with recirculating pump
- Corrosion-resistant titanium interior
- CableTest Pro Software:
- Automated S-N curve generation and fatigue limit calculation
- 21 CFR Part 11-compliant audit trail with blockchain timestamping
- Remote monitoring via iOS/Android app
- Operator Kit:
- Calibrated micrometer set (0.01–1.00 mm)
- Cable alignment jigs (ASTM F2180 compliant)
- Calibration Bundle:
- NIST-traceable force/torque calibration weights
- LVDT verification tool
- Safety Kit:
- Leak detection system
- Acoustic enclosure with 25 dB noise reduction
Disclaimer: The above content is for reference and communication only among industry insiders, and does not guarantee its accuracy or completeness. According to relevant laws and regulations and the regulations of this website, units or individuals who purchase related items should obtain valid qualifications and qualification conditions.
